Employee Portal
Custom Architectural Woodwork & Specialty Finishes
Custom Architectural Woodwork & Specialty Finishes
Casework, the art and craft of building cabinetry and other storage units, has a history that spans centuries, evolving alongside architectural trends, technological advancements, and cultural preferences. Its roots can be traced to ancient civilizations, where rudimentary storage solutions like wooden chests and shelves were crafted to store valuables and everyday items. Did you know during the Middle Ages, European woodworkers began refining their techniques, crafting intricate casework for castles and monasteries? These pieces were typically handmade by skilled artisans, using traditional joinery methods such as dovetail joints, mortise-and-tenon connections, and hand-carved embellishments.
The Industrial Revolution in the 18th and 19th centuries marked a significant turning point in casework production. Mechanized tools and the rise of factories made it possible to mass-produce cabinetry, making high-quality casework more accessible to the growing middle class. The 20th century would see casework evolve into a standardized and highly engineered industry. Modern materials like plywood, particleboard, and laminates became popular, providing cost-effective and durable alternatives to solid wood. The rise of modular cabinetry systems and European frameless construction in the post-war era revolutionized kitchen and office design, emphasizing efficiency, clean lines, and adaptability. Did you know the invention of the lathe and bandsaw revolutionized the woodworking industry, making it possible to produce more intricate woodwork on a larger scale?
Today, casework merges traditional craftsmanship with advanced technology. Computer-aided design (CAD) and computer numerical control (CNC) machining have streamlined production, while sustainable materials and finishes cater to environmentally conscious clients. Whether in a commercial setting or a custom home, casework continues to balance aesthetics, utility, and innovation, reflecting its enduring importance in the millwork industry. Most casework/cabinets are fabricated using a plywood or a particleboard substrate. This is because it saves in costs and is more stable than solid wood with environmental changes. Did you know that John T. Parsons is often credited as the man who invented the CNC machine and hailed as the father of CNC machining.
Most commercial casework falls into the CSI Master Format Divisions 06 4100 Architectural Wood Casework, 06 4113 wood veneered casework, and 06 4116 plastic laminate clad architectural cabinets. These are the most common types of cabinets/casework in commercial construction today. There are 3 grades of casework/cabinets for aesthetics and 4 grades for duty level (structural performance).
The Architectural Woodworking Institute specifies that the three grades for aesthetics are economy, custom, and premium. Economy grade would typically be used in areas that are not visible to the public such as storage closets. Custom grade would typically be used in areas that are visible to the public on larger projects. Custom grade is the default unless otherwise specified. Premium grade is used in areas that a higher level of quality is desired. You might see premium grade in upscale hospitality, casinos, and courthouses.
The Architectural Woodworking Institute specifies that the duty levels for casework/cabinets are 1-4. Whereas duty level 1 would be for light commercial applications, duty level 2 would be for regular applications, duty level 3 is for institutional (this is the default if not specified) and duty level 4 (lab casework, etc.). Did you know that the Architectural Woodworking Institute (AWI) was founded in 1954 and sets the standards for interior architectural woodworking?
The wood casework industry faces a range of modern challenges, from material shortages to labor inefficiencies and the growing demand for sustainability. These issues can significantly impact project timelines, costs, and quality, requiring millwork professionals to adapt and innovate to stay competitive.
One of the biggest hurdles is the fluctuation in raw material availability and cost. Supply chain disruptions, environmental regulations, and global demand for lumber have led to price volatility and longer lead times for wood products. Additionally, achieving consistent quality in materials such as veneers or solid hardwoods can be difficult, further complicating production schedules.
Sustainability demands present another challenge. Clients increasingly expect environmentally friendly casework, from responsibly sourced wood (FSC) to low-VOC (volatile organic compound) finishes; however, balancing these requirements with cost-efficiency often strains budgets and decision-making.
